Lean Manufacturing System Full Pack ( 49 Documents | VSM 5S SMED Kaizen TPM Kanban | Procedures SOPs Audit Checklist ), Editable Word Excel, Digital Download

A complete, audit-ready Lean Manufacturing documentation system — a working management system with full PDCA evidence set, not loose templates. Aligned with ISO 18404:2015 and integrates with ISO 9001, 14001, and 45001.

What's Included — 49 Files

• Full Lean Management System Manual
• 12 Lean Procedures: VSM, 5S, Standard Work, Kanban, SMED, TPM, Kaizen, Hoshin Kanri, A3 Problem Solving, and more
• 9 SOPs and Work Instructions with real worked examples
• 5 Job Descriptions: Lean Manager, CI Lead, VSM Facilitator, TPM Coordinator, Kaizen Champion
• 7 Excel Workbooks: OEE Tracker, Kaizen Log, 5S Audit, SMED Worksheet, Kanban Board, KPI Dashboard, CAPA Register
• 159-question Internal Assessment Checklist covering every clause
• CAPA, Management Review, and Conformance Evaluation templates
• Setup Guide with Find & Replace token map

Standards Alignment

• ISO 18404:2015 — Lean and Six Sigma competency framework
• Compatible with ISO 9001:2015 continual improvement requirements
• Integrates with ISO 14001 and ISO 45001 management systems
• PDCA cycle fully documented across all procedures

Who It's For

• Quality and operations managers implementing lean
• Lean and continuous improvement leads
• Plant and manufacturing managers
• Compliance consultants building lean systems for clients
• Teams initiating or scaling a lean deployment

Easy Setup — 3 Steps

1. Download instantly — all 49 files delivered after purchase
2. Run Find & Replace to customise to your brand — approximately 15 minutes
3. Begin implementing using the included deployment roadmap

Estimated time savings: 100+ hours compared to building documentation from scratch.

Frequently Asked Questions

Q: Does this kit cover VSM, 5S, SMED, TPM, and Kaizen?
A: Yes — all major lean tools are covered with dedicated procedures, SOPs, and Excel workbooks including OEE Tracker, Kaizen Log, 5S Audit, and SMED Worksheet.

Q: Is this aligned to ISO 18404:2015?
A: Yes — the kit is aligned to ISO 18404:2015 Lean and Six Sigma competency requirements and integrates with ISO 9001, ISO 14001, and ISO 45001.

Q: Does it include a 159-question internal audit checklist?
A: Yes — a 159-question internal assessment checklist covering every clause is included for self-assessment before external audit.

Q: Is this suitable for a manufacturing consultant?
A: Yes — the kit is widely used by lean consultants. The licence covers one organisation; a separate licence is required per client site.

Q: Is this a one-time purchase?
A: Yes — one-time purchase, instant access to all 49 files. Single-organisation licence included.

Instant Digital Download

For your organisation's internal use. Review and adapt all content to your actual processes and local legal requirements before use. Resale or redistribution is not permitted.